Vol. 11 - No. 441  
June 22, 2009  
ISSN: 1526-9051  
Copyright 1999-2006  

 In the News
  This issue

Intergraph unveils SmartPlant 3D Materials Handling Ed.

HUNTSVILLE, AL -- Intergraph has introduced the newest solution of its SmartPlant Enterprise engineering software suite, SmartPlant 3D Materials Handling Edition, to automate the design and modeling of bulk materials handling systems for the mining, port, power, pulp and paper industries.

The ARC Advisory Group in its PET Worldwide Outlook Market Analysis and Forecast through 2013 ranked Intergraph the No. 1 overall worldwide leader in engineering design 3D software and process engineering tools (PET) and for key industries, including metals and mining.

A next-generation, data-centric, rule-driven solution, SmartPlant 3D Materials Handling Edition automates the design of conveyor systems and transfer chutes to enable bulk materials industries to rapidly and easily create or expand facilities.

The difficulty in quickly designing and modeling bulk materials handling systems in mining and other conveyor-intensive industries is a significant bottleneck to timely project completion and can greatly affect an owner’s ability to serve a market in time. These systems require considerable modifications due to the design complexity required to satisfy an owner’s requirements.

SmartPlant 3D Materials Handling Edition automates much of the design process, allowing changes to be completed faster with detailed fabrication-level deliverables, reducing the need for third-party software. Faster completion of projects directly relates to a reduction of man-hours required to achieve system options and to lower project costs and increase overall revenue. Also enhancing the ability to reduce capital expenditure (CAPEX) cost is the opportunity to design and model sections of the system once, save them to a catalog and reuse the design in future projects.

“The solution created by Intergraph is truly cutting-edge for the bulk materials handling industry,” said Jeff Lawrence, Proposals and Systems Development manager at UGL Resources. “We expect this technology to revolutionize the work processes and methods used to design, fabricate, construct and commission materials handling systems. This is the new industry standard approach for bulk materials handling systems.”

Sid Snitkin, Ph.D., vice president and general manager, Enterprise Advisory Services with the ARC Advisory Group, said, “I don’t see anyone addressing the mining industry like Intergraph – a product like this shows great promise for the future. Intergraph has capitalized on its process engineering tools strengths to create this application. And they have done it in a way that fits this industry very well.”

As part of Intergraph’s SmartPlant Enterprise suite of products, SmartPlant 3D Materials Handling Edition provides the capabilities needed to design a bulk handling system and keep it as-built throughout its life cycle. It offers piping, HVAC, electrical raceway, structural, platework and mechanical equipment modeling tasks, as well as a specification and catalog manager and a project administration environment.

For more information, visit http://www.intergraph.com/

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Dr. E. Neil Lewis wins ACS Anachem Award

Malvern, UK -- Malvern Instruments’ Technical Director, Dr. E. Neil Lewis is to be presented with the prestigious Anachem Award by the Detroit Section of the American Chemical Society (ACS) at this year’s Federation of Analytical Chemistry and Spectroscopy Societies (FACSS) conference (October 18 - 22, 2009, Louisville, KY). Established in 1953, the Anachem Award is presented annually to an outstanding analytical chemist based on activities in teaching, research, administration or other activity which has advanced the art and science of the field.

Paul Walker, Managing Director of Malvern Instruments said, “We are very proud that the ACS has recognized Neil Lewis’s achievements as an analytical chemist. In the 56 years since its inception only two other people from instrument companies have received the Anachem Award. Innovation in instrument development and analytical techniques is essential to the advancement of science and Neil’s contributions to the field of chemical imaging have indeed been outstanding.”

Dr. Lewis, who was appointed to the Board of Malvern Instruments Ltd. in 2008 becoming Technical Director for the company, is recognized as one of the founders of modern near infrared chemical imaging (NIRCI) systems. Having co-authored the publication of a novel, solid state approach to chemical imaging in 1992, he has been at the forefront of system development ever since. His achievements in the field are exemplified by the outstanding performance and increasing application of Malvern’s SyNIRgi system.

Source: http://www.malvern.com/

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Vibrator "Dribble Chute" minimizes carryback

Peru, IL -- A belt conveying system often requires the cleaning of material from the belt. It is common to use a “dribble chute” to direct material caught by the secondary belt cleaner back onto the flow of material to minimize “carryback”. Minimizing carryback improves productivity, lowers cost and aids in the efficient operation of a transfer point. Cougar Industries, Inc. is pleased to announce the availability of its Dribble Chute Vibrator Application effective immediately!

The Cougar Dribble Chute Vibrator Application provides for a choice of electric vibrators and includes the vibrator, dribble chute mounting bracket with isolators, and brackets for attachment to the inside dribble sheet.

Unique to the Cougar system is the positive attachment of the mounting bracket isolators to the user provided angle mounting on the back of the external dribble sheet. This securely attaches the vibrator mounting and provides for a longer life than competitive systems that simply “hang” the vibrator bracket from the dribble sheet cutout lip.

The Cougar Dribble Chute Application uses Cougar’s most rugged line of electric vibrators, the B-Series, and the system includes the vibrator, mounting assembly and horizontal welding bracket. In addition, optional items available include a timer control.

Source: http://www.cougarindustries.com/

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Richwood's new heavy-duty "Impact Idler"

Huntington, WV -- Finally, an impact idler has been designed that can maintain superior operating performance in any field condition while protecting your conveyor belt.  The incomparable durability of Cushion Arc® Impact Idlers is obvious in each of its high quality, heavy duty components.

The Cushion Arc Impact Idler from Richwood is designed to provide true arc impact protection in an exceptionally heavy duty idler. The unitized frame is built to withstand extreme operating conditions.

Cushion Arc’s multiple rollers provide smooth, full belt width radius support trough transitions that protect the belt from damage, unlike the sharp junction points found in conventional idlers.

The Roller Segment – Each Cushion Arc Idler has 5-9 individual rollers. These are impact resistant 6" diameter R2000 rubber molded over a 2 ¾" diameter steel shell. Each roller uses permanently sealed 1 ¼" ball bearings on the solid steel shaft to complete the assembly.

The Roller Frame – Offers independent support for each impact roller on the main idler frame for simple installation. As shown here, the roller T-frame quickly slides on and off from the side of the conveyor for change out of individual rollers.

The Unitized Steel Support Frame – provides unsurpassed durability in any application. The entire unit can be installed with the belt in place.

Available for all belt widths and any support profile.  The Cushion Arc provides maximum belt protection in your impact zones.

For maintenance when needed, Cushion Arc rollers can be easily replaced from the side of the belt by simply sliding each roller off its support frame and sliding on the new.

Only Richwood offers impact idler options with this kind of durability. Cushion Arc is available in all belt widths and degrees of trough angle.

Source: http://www.richwood.com/

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Other News : More Headlines from our News Center
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MPI Electric Shakers : Low-cost, maintenance-free, reliable
All MPI Electric Shakers boast a compact footprint, excellent convey speeds and quiet operation.

Long Lasting Primary Belt Cleaner
Superior Industries manufactures a durable belt scraper designed for extended cleaning power and fewer change-outs.

More headline news...

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Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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Six Sigma Works for Alarm Management
"..Aspects of continuous improvement, lean techniques and six sigma all call for metrics or measurements....."
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Maybe Detroit should try our Maintenance-Friendly Design Philosophy
"..I know from my experience at Gundlach that even a big, heavy roll crusher can be designed to be maintenance friendly....."
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Recession-Proof Industries, Part 2:  Electric Power and Coal Industries
Two-stage four-roll crusher for coal "At Coal Prep 2009 I saw tangible evidence that coal fired electric power generation may be another of those recession-proof industries....."

...enter Powder and Bulk Weblog

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Helix DEM Chute design software - coal chute 5000tph

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

 

Mr. Toutounji need help with stainless steel hopper finish:

What should the inside surface finish of SS304 hopper be (2B Mill, #4, polished,..)?  The product flowing through the hopper is bulk powder used in the dry soup mix; sugar, cheese, various powders, etc.
  (Click here to post a reply)

Thank you,
Ghazi Toutounji
Unilever
ggtoutounji@rogers.com

 

Mr. Costello needs information on a Conair Martin grinder:

I am trying to research equipment for grinding a material that I am recycling. I can't find any technical data on the Conair Martin CR-69.

Does anyone know what particle size(s) can be obtained when grinding with this piece of equipment?  (Click here to post a reply)

Thanks,
Michael Costello
Capco, Inc.
m_costello@capcoinc.com

 

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Seeking Sales Pro - Northern, IL

Cougar Industries is hiring a sales professional with 5-10 years proven track record of success in selling a technical product to a wide variety of accounts (end user, OEM and resale) in bulk solids handling markets.

Cougar Industries is a proven leader in the vibratory equipment industry, manufacturing electric, hydraulic, truck-mounted 12 volt, ball, piston and turbine air vibrators; vibratory and compaction tables and feeders; sprayers and blow guns.

Must have high integrity, enthusiasm and energy! Location in our Peru, IL office.

For more information contact:
Joe Lewis
Cougar Industries
Email: joe@cougarindustries.com
Web: http://www.cougarindustries.com/

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Powder and Bulk Dot Com Newsletter

© 1998-2009 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
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Phone: 904-280-4656
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Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: Intergraph Unveils SmartPlant 3D
   Materials Handling Ed.

:: Dr. E. Neil Lewis wins ACS
   Anachem Award

:: Vibrator "Dribble Chute" minimizes
   carryback

:: Richwood's new heavy-duty
   "Impact Idler"

:: From the Powder and Bulk Weblog
:: Video Center Features
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: Advertising
:: Call For Photographs!
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:: Past Issues
:: About Us
 From the editor
Hi Everyone,

Fourth of July is coming soon, time for some hot dogs and burgers on the grill.

Online Training Center News

Don't forget to visit our Online Training Center.  We have extended the subscription time to 7 days of unlimited time play and review each of Joe Marinelli's classes in his Solids Flow Series...  Read on!

With over 8,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
Click here "...data and insights that are very hard to find elsewhere."

Pneumatic Conveying Design Guide
by David, Ph.D. Mills
Hardcover, 650 pages

.

Click here "...an essential reference for all concerned with current problems and developments in silo technology."

Silos:  Fundamental of Theory, Behavior & Design
by C. J. Brown, J. Nielsen (Editors)
Hardcover, 864 pages

.

"...dozens leading engineers share their insights into cutting-edge bulk material handling solutions and ways to improve conveyor performance..."

Bulk Material Handling
by Conveyor Belt 7

by Mark Alspaugh, editor
Paperback: 108 pages, 2008

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 Find more book and journals
 This months Ask Joe! article

"Spider Diagrams" :
A novel way of predicting Powder Flow

Guest article by E. McGee, Ajax Equipment and D. McGlinchey, Glasgow Caledonian University

 

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 Featured Case History

Unitor Chemicals AS invests in new Forberg mixing line

The Norwegian based company Unitor Chemicals AS has invested in a new mixing line from Forberg International AS. The Forberg Twin Shaft Batch Mixer F-1000 is the heart of the new production line and has a nominal capacity of 1000 liters... (more)

 

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This weeks photo is of two Temcor domes for bulk iron ore storage and blending at a steel mill in South Korea. When the project is complete, Hyundai Steel’s newest plant will include five of these bulk storage domes. Temcor’s unique Center Tower Erection method helped them complete the construction of the domes quickly.

Photo courtesy of Temcor

 

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